Closed-loop ultrasonic cleaning machine

---Overview: The closed-loop ultrasonic cleaning machine can efficiently clean the oil dirt, carbon deposits, cutting liquid, iron filings and other adhering impurities in the various oil passages and oil holes of the workpiece. The equipment has 1 ultrasonic rough washing tank, 1 bubbling rinsing tank, 1 ultrasonic rinsing tank, 1 bubbling rinsing tank, 1 bubbling anti-rust tank, 1 compressed air drying tank, totally 6 Station. The equipment has beautiful appearance, reasonable structure and long service life. It is an ideal cleaning equipment.

---The main composition of the equipment

---1 set of loading and unloading table (power conveying roller)

---Equipment main line (6 stations) 1 set

---Gantry arm drive system (translation and lifting) 1 set

----1 set of chassis

---Outer cover 1 set

---Electronic control system 1 set

---The main technical parameters of the equipment

---Equipment technical parameters

---Cleaning the workpiece: valve block, the maximum size of the workpiece: 600×250×250 (mm); the maximum weight is less than or equal to 250kg;

---Processing capacity: According to the actual situation, the workpiece basket frame: 700×600×200 (mm), each frame contains 2 workpieces, and the load is ≥500kg;

---Equipment working time: 8 hours/day;

---Cleaning fluid: cleaning agent, city water, anti-rust agent;

---Cleanliness requirements: no visible oil and debris;

---Cleaning time: 8～10 minutes/frame (adjustable);

---Ultrasonic: total ultrasonic power 7.2Kw, 25KHz (ultrasonic rough washing tank 4.8KW, ultrasonic rinsing tank 2.4KW);

---Heating power: 90KW, total power: 98KW;

---Equipment dimensions (approximately): 9500×2200×3200(mm);

---Brief operation:

---Manual work: The operator loads and unloads the workpieces at the inlet and outlet ports at both ends of the equipment.

---Automatic operation: PLC, touch screen automatic operation control the workpiece to go through each cleaning process automatically.

---way to control:

---PLC program controller, touch screen operation, cleaning process parameters can be set on the touch screen, such as the timing of each process, the heating of the cleaning fluid, etc.

---Equipment status: liquid level, pump, station and other touch screen display, and adopt photoelectric sensor and sound and light alarm.

---Operation instructions:

---The buttons and switches have light indications, and are equipped with three-color indicator lights. Green means normal operation, red means shutdown due to failure, and yellow means standby.

---The lighting meets the requirements of use.

---Protection settings:

--- Motor, pump, fan overload protection.

---Temperature abnormal protection:

---Ultrasonic load open circuit and short circuit protection.

---Emergency stop buttons and alarm devices are installed at the inlet and outlet of the equipment.

---Liquid level control low liquid alarm indication.

---Main process flow

---Cleaning process: (manual feeding) → ultrasonic rough washing (electric heating + temperature control + filtration) → bubbling rinsing (electric heating + temperature control + bubbling + filtration) → ultrasonic rinsing (electric heating + temperature control + Filtration)→bubble rinsing (electric heating + temperature control + bubbling + filtration) → bubbling anti-rust (electric heating + temperature control + bubbling) → compressed air drying → (manual blanking)