Overview:

---This equipment is specially designed for cleaning parts. The main line of equipment production has 1 ultrasonic rough washing tank, 1 ultrasonic cleaning tank, 1 ultrasonic rinsing tank, 2 air pump sweeping water cutting tanks, and 1 oil coating tank; its working principle is to use mechanical vibration and impact with strong ultrasonic penetration. The surface of the workpiece, combined with the chemical degreasing and decontamination effects of the cleaning agent, makes the surface of the workpiece clean.

---The working process is to manually put the workpiece to be cleaned into the cleaning basket and send it into the main body of the cleaning machine. The computer-controlled multi-arm manipulator moves the cleaning basket according to the program for cleaning and rinsing. Finally, the manipulator automatically raises it, and the power roller discharge port , And then manually unload the material.

---The operation of this equipment is PLC fully automatic control, or manual control, simple operation. Closed appearance, beautiful and generous structure. Fully automatic production, high cleaning efficiency, consistent cleaning quality, suitable for mass production. The electrical control part of this equipment adopts imported high-quality parts with reliable performance and long service life. At the same time, the cleaning tank is equipped with a circulating filter system, which can filter impurities in the cleaning liquid at any time and extend the service life of the cleaning liquid.

---Main composition of multi-arm ultrasonic cleaning line equipment

---1 set of loading and unloading table

---Equipment main line (6 stations) 1 set

---Dobby transmission system (translation cylinder and lifting motor) 1 set

---Underframe 1 set

---Outer cover 1 set

---Electronic control system 1 set

---Cleaning the basket

                                         12

---This equipment has the following characteristics:

---This equipment is a multi-arm cleaning line. The cleaning part of the drive adopts a dobby manipulator basket cleaning. The in and out materials are conveyed by stainless steel chains. It is automatically conveyed and positioned. It is safe and reliable in operation and has a long service life.

---The cleaning time can be adjusted according to the cleanliness requirements of the cleaning workpiece.

---According to the characteristics of the products to be cleaned, ultrasonic cleaning is provided to ensure the cleaning quality, and realize no dead ends and no blind spots. The generator uses a power module power supply.

---Each working tank is equipped with an automatic heating temperature control device.

---The cleaning tank is designed into a ship-shaped structure and has a sewage outlet for easy cleaning at the bottom of the tank. Equipped with a circulating filter device to ensure the cleanliness of the cleaning liquid. Each ultrasonic tank and liquid storage tank is equipped with a liquid level protection device. The liquid level protection device can protect the ultrasonic, water pump, and heating tube when the liquid is lacking.

---Set up 3 sets of temperature control devices: composed of stainless steel flange heating pipes, air heating pipes, digital display temperature controllers, switches, etc., to automatically control the temperature; use a digital display temperature controller to clean the liquid tank Automatic control, when the cleaning fluid temperature reaches the upper limit of the set temperature, the heating tube power is automatically turned off, when the cleaning fluid temperature is lower than the set temperature, the heating tube power is automatically turned on, the user can set according to the cleaning situation And adjust the temperature of the cleaning fluid.

---The equipment is fully automatic controlled by PLC, touch screen, and has a fault alarm function to ensure that the equipment is protected from damage and timely troubleshooting. The overall design is beautiful and generous, easy to operate, safe and reliable.

---Equipment technical parameters

---Clean the workpiece:

---Workpiece basket size: 300×450×150mm, quantity: 12

---Processing capacity: 3-5 minutes/frame (annual output is 500 tons).

--- Feeding height: 450mm;

---Equipment working time: 8 hours/day;

---Cleaning fluid: cleaning agent, pure water, city water; (Pure water users should prepare by themselves)

---Cleaning time: 3～4 minutes/frame (adjustable);

---Total ultrasonic power: 9KW 25KHZ

---Total heating power: 45KW;

---Total power of equipment: about 60KW, 380V/50Hz;

---Equipment dimensions (approximately): 6000×2450×2300(mm); (not including the top mist suction part)

---Environmental requirements: air temperature: -5～40℃, relative humidity: ≤80%;

---Cleaning process:

---Technical process: manual frame loading (automatic conveying) → ultrasonic rough washing (ultrasonic + electric heating + circulation filtration) → ultrasonic cleaning (ultrasonic + electric heating + circulation filtration) → ultrasonic rinsing tank (ultrasonic + electric heating + Circulation filtration) → air pump sweep water cutting (air pump + sweep air cylinder + air knife) → soak and oiling → air pump sweep water cut (air pump + sweep air cylinder + air knife) → manual cutting

---Note: This equipment is customized according to the characteristics of cleaning products and non-standard design according to actual requirements. It has strong flexibility and can be used in the cleaning process of equipment in various industries.